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投稿时间:2024-03-11 修订日期:2024-03-13
投稿时间:2024-03-11 修订日期:2024-03-13
中文摘要: 采用等离子制备NiCoCrAlY底层和YSZ中间层,火焰喷涂制备镍基氮化硼(NiCrFeAl-BN)和镍基膨润土(NiCrFeAl-B.e)面层可磨耗封严涂层。在高温超高速可磨耗试验机上进行涂层与TC11模拟叶片对磨,设置室温和600℃,不同进给速率条件,对两种涂层进行可磨耗性能评价。研究结果表明:进给速率对两种涂层刮削后微观形貌影响较大,但对封严层厚度影响较小。温度提高,对两种涂层破坏作用都有所增加,可磨耗性能下降。相同工况下NiCrFeAl-BN涂层的可磨耗性均优于NiCrFeAl-B.e涂层,但对磨后的叶片高度磨损比(IDR)值仍较大,在叶片叶尖电镀BN涂层后,进给速率为5μm/s时,IDR由16.05%变为8.04%,起到一定保护叶片的作用。
Abstract:NiCoCrAlY bottom layer and YSZ intermediate layer were prepared by plasma, and nickel-based boron nitride (NiCrFeAl-BN) and nickel-based bentonite (NiCrFeAl-B.e) top wearable sealing coatings were prepared by flame spraying. Ginding the coatings against TC11 simulated blades was carried out on a high temperature super high speed test rig, setting room temperature and 600°C, and different feed rate conditions. The two coatings were evaluated for their abradability at room temperature and 600°C with different feed rates. The results show that the feed rate has a greater effect on the microstructure of the two coatings after scraping, but has a smaller effect on the thickness of the sealing layer. The increase of temperature improves the destructive effect of both coatings, and the abradability decreases. The abradability of NiCrFeAl-BN coating is better than that of NiCrFeAl-B.e coating under the same working condition, but the value of the height-dependent wear ratio (IDR) of the blades is still larger after grinding against the blades. After the blades were electroplated with the BN coating, the IDR changes from 16.05% to 8.04% with a feed rate of 5 μm/s, which plays a certain role in protecting the blade.
keywords: thermal spraying sealing coating abradability scraping
文章编号: 中图分类号: 文献标志码:
基金项目:国家重点研发计划(2021YFB3702000);国家科技重大专项(2017-VII-0012-0109); 国家自然科学基金(52075508)
作者 | 单位 | |
王森源 | 中国航发北京航空材料研究院 | 2467815446@qq.com |
丁宁 | 空装驻北京地区第六军事代表室 | |
汤智慧 | 中国航发北京航空材料研究院 | |
陈立 | 中国石油长庆油田分公司 第六采油厂 | |
李彰 | 中国航发北京航空材料研究院 | |
王长亮 | 中国航发北京航空材料研究院 | |
房永超 | 中国航发北京航空材料研究院 | |
田浩亮* | 中国航发北京航空材料研究院 | haoliangtian@163.com |
引用文本:
王森源,丁宁,汤智慧,陈立,李彰,王长亮,房永超,田浩亮.NiCrFeAl-BN涂层和NiCrFeAl-B.e涂层对磨TC11合金可磨耗性能研究[J].热喷涂技术,2024,16(1):48-56.
Wang Senyuan,Ding Ning,TANG Zhihui,CHEN Li,LI Zhang,Wwang Changliang,Fang Yongchao,Tian Haolaing.Study on the Wearability of NiCrFeAl BN Coating and NiCrFeAl B.e Coating for Grinding TC11 Alloy[J].Thermal Spray Technology,202416(1):48-56.
王森源,丁宁,汤智慧,陈立,李彰,王长亮,房永超,田浩亮.NiCrFeAl-BN涂层和NiCrFeAl-B.e涂层对磨TC11合金可磨耗性能研究[J].热喷涂技术,2024,16(1):48-56.
Wang Senyuan,Ding Ning,TANG Zhihui,CHEN Li,LI Zhang,Wwang Changliang,Fang Yongchao,Tian Haolaing.Study on the Wearability of NiCrFeAl BN Coating and NiCrFeAl B.e Coating for Grinding TC11 Alloy[J].Thermal Spray Technology,202416(1):48-56.